Airbag replacement harness 9-5

English

Delen op sociale netwerken

Koppeling delen

Gebruik permanente koppeling om te delen via sociale media

Deel met een vriend

Alstublieft in te loggen voor het versturen van deze document per e-mail!

In uw website insluiten

Kies de startpagina

4. 4 54 79 597 Saab 9-5 M02-03 19 Remove the rear section of the centre console by lifting it straight up and removing the connector. 20 Select reverse gear (manual) or P-position (automatic) and remove the ignition key. 21 Turn and lift up the theft protection antenna unit (bayonet fitting) from the ignition switch and remove the connector. 22 Put the key in the ignition and select neutral position. 23 Undo the switch for the electric window lifts and remove the connector, Use 82 93 474 Removal tool. 24 Remove the screws which hold the centre con- sole upper section, twist off the covering on the handbrake handle and lift away the console upper section. E930A313 23 24 24 21 19

7. 54 79 597 7 Saab 9-5 M02-03 36 Remove the steering wheel harness connector from the contact roller. Make sure that the contact roller locking mechanism is locked. 37 Remove the steering wheel. 38 Remove the upper and lower steering wheel covers. 39 Remove the steering wheel switches by pressing in the catch and drawing the switch straight out. Remove the steering wheel switch connectors. E930A316 39 39 38 38 38 39 36

11. 54 79 597 11 Saab 9-5 M02-03 60 Remove the connector from the lamp and remove the sound insulation panel under the glove box. 61 Remove the cover in front of the A/C lines. 62 Detach the connector for the lighting and the coolant hose and remove the glove box. E930A320 61 62 62 60 62

12. 12 54 79 597 Saab 9-5 M02-03 63 Remove the left-hand scuff plate and fold away the carpet from the A-pillar 64 Remove the connector plate covers. 65 Detach the bracket, with white, green and blue connectors, from the wall in front of the A-pillar. 66 Detach the green 80-pin and the white 43-pin connectors. E930A321 63 63 65 66 64

26. 26 54 79 597 Saab 9-5 M02-03 154Fit the fuse box. 155Connect and fit the brown 33-pin connector. E930A335 155 154 154

30. 30 54 79 597 Saab 9-5 M02-03 168Fit the radio unit. 169Fit SID 170Fit the ACC unit. 171Fit the air duct in front of the passenger airbag. E930A341 169 171 168 170

9. 54 79 597 9 Saab 9-5 M02-03 49 Remove the gaiter by the steering wheel. 50 Remove the main instrument unit screws. 51 Fold the main instrument unit backward. 52 Remove the connector from the main instrument unit. 53 Lift out the main instrument unit. 54 Remove the driver airbag connector. E930A318 54 52 50 50 50 49 49 49 50

31. 54 79 597 31 Saab 9-5 M02-03 172Fit the glove box. 173Connect the connector to the lamp and fit the sound insulation panel under the glove box. 174Fit the carpet and the cover over the A/C lines. E930A338 174 172 173 172

27. 54 79 597 27 Saab 9-5 M02-03 156Fit the main instrument unit and the gaiter by the steering wheel. 157Fit the instrument plate with switch. Connect the connectors and the connection to the radio antenna. Remove the radio compartment for better access. E930A336 157 156 156 156 156 156 157 157 157 157

6. 6 54 79 597 Saab 9-5 M02-03 29 Remove the driver's airbag, 2 screws and plugs. 30 Lift out the driver's airbag slightly from the steering wheel and undo the connector from the velcro bracket. Remove the connectors. 31 For cars with control buttons in the steering wheel : Remove the connector for the control buttons. 32 Remove the connectors from the rear of the driver's airbag. 33 Undo the steering wheel nut several turns and draw in the steering wheel so that it releases from the steering column. 34 Remove the steering wheel nut. 35 Draw out the steering wheel as far as necessary to reach the connector on the contact roller. E930A315 32 29 30 31 33

8. 8 54 79 597 Saab 9-5 M02-03 40 Remove the radio unit. Use 84 71 161, Removal tool, audio system. Draw the radio unit straight out. 41 Remove the connector and remove SID (Saab Information Display). Use 82 93 474 Removal tool. 42 Remove the connector and remove the ACC unit. Use 82 93 474 Removal tool. 43 Remove the connectors and remove the switches to the left and to the right of the steer- ing wheel. (The number of switches varies depending on which equipment the car has). Use 82 93 474 Removal tool. 44 Remove the instrument plate screws, x 6. 45 Undo the instrument plate. The instrument plate is secured with 4 clips. 46 Detach the connector from the hazard flashers' switch. 47 Undo the antenna cable from the radio compartment. 48 Remove the connector from the radio compartment. Important Mark up the connectors so that they are not fitted incorrectly. E930A317 43 41 47 48 44 44 46 40 43 42

13. 54 79 597 13 Saab 9-5 M02-03 67 Remove the air duct in front of the passenger airbag. 68 Remove the passenger airbag connector. 69 AUT: In order to access the gear lever housing screws more easily, remove the 6-pin connector. 70 Undo the gear lever housing. 71 Fit Chafing guard, 82 78 558 (90 mm), on the lower edge of the gear lever housing, where the wiring harness runs in under the gear lever housing. E930A322 67 71 70 68 70 70

14. 14 54 79 597 Saab 9-5 M02-03 72 Remove the old connector from the SRS unit. 73 Position a spare parts harness alongside the normal harness starting at the SRS unit. The harness is placed under the normal harness at the gear lever housing. AUT: The wiring harness is placed under the selector lever's plastic console. 74 Separate the two 16-pin connectors (Black and Grey) which are located under the carpet, behind the gear lever housing. 75 Cut off the cable tie, undo the connector rear end plate, draw out the circuit rail from the con- nector which is located by the SRS unit. 76 Extract pin 55 (Green) and 56 (White) from the old connector. 77 If the car is equipped with OnStar then pin 58 (White) must also be extracted from the old connector. 78 Fit in corresponding positions in the new connector. 79 Cut off the remaining cables to the old connector and insulate the cables. 80 Press in the circuit rail in the new connector and fit the end plate. 81 Fit a new connector to the SRS unit and secure the wiring with a cable tie. 82 Remove the secondary lock and extract pin no. 2 (Red/White), 3 (Green) and 4 (White) from the black 16-pin connector which is located immediately behind the gear lever housing. 83 Fit corresponding wiring to the new harness. Refit the secondary lock. 84 Remove the secondary lock and extract pin no. 1 (Green), 2 (Brown), 3 (Blue/White) and 4 (Red/White) from the grey 16-pin connector which is located immediately behind the gear lever housing. 85 Fit corresponding wiring to the new harness. Refit the secondary lock. E930A323 74 72 (56) (58) (55) 74 75 75 82,83 84,85 76,77

25. 54 79 597 25 Saab 9-5 M02-03 150Fit the gear lever housing. 151Fit the sound insulation panel on the driver's side. AUT: Connect the 6-pin connector. 152Connect the connector to the floor lighting. 153Fit the data link connector. E930A334 151 151 151 153 152 150 150

29. 54 79 597 29 Saab 9-5 M02-03 163Fit and torque tighten the steering wheel nut. Tightening torque 39 Nm (28.8 lbf ft) 164Connect the horn and, if fitted, audio system connector. 165Fit the connectors to the velcro bracket. 166Connect the driver airbag electrical connections at the back. Check the locking of the connectors. 167Fit the driver's airbag to the steering wheel, 2 screws and plugs. E930A340 167 166 164 167 163

32. 32 54 79 597 Saab 9-5 M02-03 175Lift the centre console into place. 176Screw the centre console securely front and rear, 4 screws. Start with the left-hand front which is governing. 177Fold up the carpets. 178Lift back the centre console upper section. At the same time carefully guide the wiring into place. Be careful with the wiring to the theft pro- tection. Thread the handbrake cover into place. 179Screw the centre console section securely, 6screws. Important For manual transmission: Check that the gear lever gaiter and cables are not trapped. E930A339 178 179 179 179 179 179 178 176 176 175 176 176

1. Saab 9-5 M02-03 900 Installation instructions SCdefault MONTERINGSANVISNING · INSTALLATION INSTRUCTIONS MONTAGEANLEITUNG · INSTRUCTIONS DE MONTAGE SITdefault Saab 9-5 M02-03 Airbag replacement harness Accessories Part No. Group Date Instruction Part No. Replaces 54 79 571 54 79 589 8:50-07 Sep 04 54 79 597 54 79 597 Nov 02 E930A309

2. 2 54 79 597 Saab 9-5 M02-03 1 Before the work begins, make sure that any radio code is accessible. 2 Electrically adjustable seat: Move the driver's seat to its rear position. 3 Remove the cover from the fuse box. (The fuse box is located on the left-hand side in LHD and right-hand side in RHD) 4 Remove fuse 28 from the fuse box. 5 Turn the ignition key to the "ON" position, measure and record which of the cable terminals for fuse 28 is not live. 6 Push the passenger seat forward to the front position. 7 Undo the seat at the rear edge, 2 screws. 8 Push the seat back and unscrew the 2 front screws. Turn the ignition key to the “OFF” position. 9 Lean the seat backwards, cut off cable ties and remove the 29-pin connector under the seat. 10 Lift out the seat and if necessary undo the seat belt from the seat. 11 Safeguard the covers beneath the seat rails. 12 Disconnect the negative battery cable. WARNING Check that the wiring harness is not pinched. Incorrect fitting can damage the wiring harness and cause a short-circuit/fire. E930A311 28 28 9 10 7 9 8 3

5. 54 79 597 5 Saab 9-5 M02-03 25 Fold the carpets forward and undo the front screws holding the centre console lower section. 26 Undo the rear screws, x 2. 27 Lift up and remove the centre console lower section. 28 Detach the connector from the central locking system's remote control receiver unit. a Market JP: Remove the central locking system's remote control receiver unit. b Other markets except JP: Remove the central locking system's remote control receiver unit. E930A314 25 25 27 b a 26

10. 10 54 79 597 Saab 9-5 M02-03 55 Undo the data link connector screws. 56 Remove the sound insulation panel on the driver's side. 57 Undo the fuse box screws. 58 LHD: Remove and unplug the brown 33-pin connector located on the console for DICE. 59 RHD: Remove and unplug the brown 33-pin connector, to the left and up in front of the A-pillar. (On cars with RHD the brown connector is not located on the console for DICE). E930A319 58 56 56 56 56 55 57 57 57

16. 16 54 79 597 Saab 9-5 M02-03 90 LHD: Connect the new connector to the passen- ger airbag wiring harness. Ensure that the risk of chafing does not arise. Secure the old connector with cable ties. 91 LHD: If there is no passenger airbag then the remaining wiring is secured to the harness. E930A325 90 90 90

19. 54 79 597 19 Saab 9-5 M02-03 117 LHD: Fit the connectors and screw back the bracket that holds the connector. 118 LHD: Fit the connector plate covers. Fold the carpet into place and fit the scuff plate. E930A328 118 118 118 117 117

24. 24 54 79 597 Saab 9-5 M02-03 148 RHD: Fit the connectors and screw back the bracket that holds the connectors. 149 RHD: Fit the connector plate covers. Fold the carpet into place and fit the scuff plate. E930A333 149 149 149 148 148

28. 28 54 79 597 Saab 9-5 M02-03 158Connect the connectors and fit the steering wheel switches. 159Fit the steering wheel covers. 160Set the steering wheel on the steering shaft. 161Connect the connector to the contact roller before the steering wheel is pressed fully into place. 162Press the steering wheel into place. WARNING Check that the wiring to the contact roller is not twisted. WARNING Make sure that the hole in the steering wheel passes over the contact roller connector and that the steering shaft key fits in the steering wheel. Incorrect fitting of the contact roller connector can cause faults in the airbag system. E930A337 158 159 158 158 159 159 161 159

34. 34 54 79 597 Saab 9-5 M02-03 187 Market JP: a Attach the connector to the central locking system's remote control receiver unit and turn the unit so that the connector points forward in the car. b Fit the receiver unit into the recess in the side wall of the floor console. c Fit a clip on the floor console's right-hand side wall. d Place the wiring harness to the receiver unit in the clip so that the wiring harness is guided directly under the lower edge of the air duct's opening. e Secure the unit's antenna at the rear edge of the floor console's rear left-hand corner. 188 Other markets except JP: a Attach the connector to the central locking system's remote control receiver unit and turn the unit so that the connector points for- ward in the car. b Fit the receiver unit into the recess in the side wall of the floor console. c Fit a clip on the floor console's left-hand side wall and a clip on the floor console's right- hand side wall. d Locate the wiring harness of the receiver unit in the clips and adjust the position of the clips so that the wiring harness is run just under the lower edge of the air duct orifice. 189Connect the connectors for the seat heating and cigarette lighter, in the rear section of the centre console and then fit the rear section. E930A363 189 189 188 b a d c b c e c d a 187

3. 54 79 597 3 Saab 9-5 M02-03 13 Manual transmission: Lift up the gear lever gaiter. 14 Automatic transmission: Remove the rim, use 82 93 474 Removal tool. 15 Remove the storage compartment, or the ash- tray, with holder. Use a screwdriver and 82 93 474 Removal tool. 16 Lift up the gear lever cover and remove the connector to the switches for seat heating, seat ventilation and cigarette lighter. 17 Detach the connector from the central locking system's switch. 18 Remove the gear lever cover. Important Mark up the connectors so that they are not fitted incorrectly. E930A312 13 16 16 17 18 15 15 15

15. 54 79 597 15 Saab 9-5 M02-03 86 Secure the wiring harness with cable ties under the gear lever housing, along the normal harness. Check that there is no risk of chafing. 87 Unscrew the old ground cable by the gear lever housing, insulate the ground cable and secure it with cable ties. Connect and torque tighten the new ground cable to the grounding point. Tightening torque 9.5 Nm (7 lbf ft) 88 LHD: Branch off the harness, follow the normal harness up under the panel shell and secure with cable ties. 89 LHD: Position the wiring harness branch, which runs to the passenger airbag, alongside the normal harness and secure with cable ties. E930A324 89 86 88 87

33. 54 79 597 33 Saab 9-5 M02-03 180Fit the electric window lift switches. 181Connect the central locking system connector. 182Connect the connectors for the switches for seat heating, seat ventilation and cigarette lighter. 183Fit the gear lever cover, 2 clips in the rear edge and 2 screws in the front edge. 184 Manual transmission: Fit the gear lever gaiter. 185 Automatic transmission: Fit the rim around the gear lever housing. 186Connect the connector in the theft protection antenna unit and fit it (bayonet fitting). Important Be careful to connect the right connectors to the right switches. E930A342 184 182 183 181 186 180 183

20. 20 54 79 597 Saab 9-5 M02-03 119 RHD: Branch off the harness, follow the normal harness up under the panel shell and secure with cable ties. 120 RHD: Position the wiring harness branch, which runs to the passenger airbag, alongside the normal harness and secure with cable ties. 121 RHD: Connect the new connector to the pas- senger airbag wiring harness. Ensure that the risk of chafing does not arise. Secure the old connector with cable ties. 122 RHD: If there is no passenger airbag then the remaining wiring is secured to the harness. E930A329 121 120

35. 54 79 597 35 Saab 9-5 M02-03 190Fit the glove box, or the ashtray with holder. 191Select reverse gear (manual) or P-position (automatic) and remove the ignition key. 192Connect the negative battery cable. 193Lift in the seat. Fit the 29-pin connector under the seat, hook the rubber straps securely (x 2). 194Fit new cable ties and secure the cables. 195Attach any removed seat belt to the seat. Check that the end fitting is correctly fitted by slacken- ing the strap and drawing directly upwards with a force of 5 N. Check that the detent mechanism is visible from the outside of the holder. 196Fit the rails into the front guides. 197Fit the front screws and move the seat forward. The bevel gear must be fitted if the seat has been emergency operated. 198Fit the covers and fit the rear screws. 199 Manual seat: Check that the catches on the right and left-hand sides have locked. 200Torque tighten the rear screws. Tightening torque 24 Nm (18 lbf ft) 201Move the seat back. 202 Manual seat: Check that the catches on the right and left-hand sides have locked. 203Torque tighten the front screws. Tightening torque 24 Nm (18 lbf ft) 204Set the correct date and time in SID. 205Enter any radio code. 206Check with the diagnostic tool that no diagnostic trouble codes have been generated. E930A343 197,203 196 194 198,200 193 190 190

21. 54 79 597 21 Saab 9-5 M02-03 123 RHD: Position the wiring harness branch, which runs to the data link connector, fuse box and driver's airbag connector, alongside the normal harness and secure with cable ties. 124 RHD: Follow the normal harness. 125 RHD: Extract the Red/Blue wiring (to fuse 28), which was earlier recorded as being not live, from the fuse box. 126 RHD: Insulate and secure the old wiring. 127 RHD: Fit the new Red/Blue wiring in the fuse box, no. 28, and fit the fuse. E930A330 123 123 123 125,127 123 123

22. 22 54 79 597 Saab 9-5 M02-03 128 RHD: Secure the wiring alongside the normal wiring and ensure that the risk of chafing does not arise. 129 RHD: Set out the harness towards the wiring to the driver's airbag. 130 RHD: Secure the wiring and ensure that the steering wheel can be adjusted without problem. 131 RHD: Insulate the driver airbag's old wiring and secure. 132 RHD: Connect the driver airbag connector, secure the wiring alongside the normal harness. Ensure that the risk of chafing does not arise. 133 RHD: Align the green wiring to the data link connector and secure. 134 RHD: Extract the old green wiring, no. 8, from the data link connector and fit the new wiring. Secure the wiring, with tape, alongside the normal harness. E930A331 134 (8) 128,130,132 131

17. 54 79 597 17 Saab 9-5 M02-03 92 LHD: Position the wiring harness branch, which runs to the data link connector, fuse box and driver's airbag connector, alongside the normal harness and secure with cable ties. 93 LHD: Align the wiring harness against the A-pillar and secure with cable ties. 94 LHD: Extract the Red/Blue wiring (to fuse 28), which was earlier recorded as being not live, from the fuse box. 95 LHD: Insulate and secure the old wiring. 96 LHD: Fit the new Red/Blue wiring in the fuse box, no. 28, and fit the fuse. 97 LHD: Secure the wiring alongside the normal wiring and ensure that the risk of chafing does not arise. 98 LHD: Set out the harness towards the wiring to the driver's airbag. 99 LHD: Secure the wiring and ensure that the steering wheel can be adjusted without problem. 100 LHD: Insulate the driver airbag's old wiring and secure. 101 LHD: Connect the driver airbag connector, secure the wiring alongside the normal harness. Ensure that the risk of chafing does not arise. E930A326 104 100 92 104 98,99,101 104 94,96

23. 54 79 597 23 Saab 9-5 M02-03 135 RHD: Position the wiring harness down towards the connector bracket (166-pin connector), which is located down by the A-pillar. The har- ness must be routed behind the relay box. Secure and check that there is no risk of chafing. 136 RHD: Extract the brown 33-pin connector no. 18 (Blue), 19 (White), 20 (Green) and 21 (White). 137 RHD: Fit to corresponding positions from the new harness. 138 RHD: Cut off the old wiring and insulate. 139 RHD: Separate the white and the green connec- tor. Cut off the cable ties so that the wiring is accessible. 140 RHD: Take the secondary locking catch out from the white 43-pin connector, extract position no. 19. Tape up the cable against the normal harness. 141 RHD: Fit the new wiring (Green) in position no.19 and refit the secondary lock. 142 RHD: Secure the new wiring so that the risk of chafing does not arise. 143 RHD: Take the secondary locking catch out from the green 80-pin connector and extract no. 45 (Brown/Yellow), 46 (Red/Yellow), 47 (Blue/ Green), and 48 (Yellow-Blue). 144 RHD: Insulate and secure the old wiring along- side the harness. 145 RHD: Fit the new wiring, no. 45 (Brown/Yellow), 46 (Red/Yellow), 47 (Blue/Green), 48 (Yellow/ Blue), refit the secondary lock. 146 RHD: Secure the wiring with tape so that the risk of chafing does not arise. 147 RHD: Secure the wiring harnesses with new cable ties to the relevant connectors. E930A332 140,141 136, 137 143,145 (18,19,20,21) (45,46,47,48) (19) 135

18. 18 54 79 597 Saab 9-5 M02-03 102 LHD: Align the green wiring to the data link con- nector and secure. 103 LHD: Extract the old green wiring, no. 8, from the data link connector and fit the new wiring. Secure the wiring, with tape, alongside the nor- mal harness. 104 LHD: Position the wiring harness down towards the connector bracket (166-pin connector), which is located down by the A-pillar. The har- ness must be routed behind the relay box. Secure and check that there is no risk of chafing. 105 LHD: Extract the brown 33-pin connector no. 18 (Blue), 19 (Grey/White), 20 (Green) and 21 (White). 106 LHD: Fit to corresponding positions from the new harness. 107 LHD: Cut off the old wiring and insulate. 108 LHD: Separate the white and the green connec- tor. Cut off the cable ties so that the wiring is accessible. 109 LHD: Take the secondary locking catch out from the white 43-pin connector, extract position no. 19. Tape up the cable against the normal harness. 110 LHD: Fit the new wiring (Green) in position no.19 and refit the secondary lock. 111 LHD: Secure the new wiring so that the risk of chafing does not arise. 112 LHD: Take the secondary locking catch out from the green 80-pin connector and extract no. 45 (Brown/Yellow), 46 (Red/Yellow), 47 (Blue/ Green), and 48 (Yellow-Blue). 113 LHD: Insulate and secure the old wiring along- side the harness. 114 LHD: Fit the new wiring, no. 45 (Brown/Yellow), 46 (Red/Yellow), 47 (Blue/Green), 48 (Yellow/ Blue), refit the secondary lock. 115 LHD: Secure and tape so that the risk of chafing does not arise. 116 LHD: Secure the wiring harnesses with new cable ties to the relevant connectors. E930A327 103 (8) 105, 106 109, 110 (18,19,20,21) (45,46,47,48) (19) 112,114 102

Weergaven

  • 604 Totale weergaven
  • 498 Websiteweergaven
  • 106 Ingesloten weergaven

Acties

  • 0 Gedeeld op sociale media
  • 0 Vind-ik-leuks
  • 0 Vind-ik-niet-leuks
  • 0 Opmerkingen

Aantal malen gedeeld

  • 0 Facebook
  • 0 Twitter
  • 0 LinkedIn
  • 0 Google+

Insluitingen 4

  • 4 saabpartners.com
  • 21 www.saabpartners.com
  • 2 52.29.207.161
  • 3 54.154.214.138