Operating relay, engine heater (cars with MCC) 9-3

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2. 2 12 800 444 Saab 9-3 M03- In order to perform this procedure, a cable stripper and cable terminal pliers are required from special tools “Repair kit, wiring harness” (part no. 86 12 079 or 86 12 939). 1 Remove the front floor console side pieces on the left-hand side. 2 Locate the wiring harness pre-wiring and remove the tape. 3 Remove the connector from the heating and ventilation unit and open the tape 140 mm from the edge of the connector. Unwind sufficient tape to the connector so that the wiring harness pre-wiring is released. 4 Connect the connector to the heating and venti- lation unit and unwind tape from an 80 mm length of the wiring harness pre-wiring at the end closest to the MCC panel. Cut off the tape. Important If wiring harness kit 12 805 414 is to be fitted, the wiring harness kit installation instructions must be followed instead of these installation instructions. WARNING Exercise caution so that no cable is damaged as this may lead to a short circuit/fire. F980A279 1 2 140mm 80mm 4 3

1. Saab 9-3 M03- 900 Installation instructions SCdefault MONTERINGSANVISNING · INSTALLATION INSTRUCTIONS MONTAGEANLEITUNG · INSTRUCTIONS DE MONTAGE SITdefault Saab 9-3 M03- Operating relay, engine heater (cars with MCC) 1 Relay 2 Relay socket 3 Cable (not used if wiring harness kit 12 805 414 to be fitted) 4 Cable terminal (x5) (not used if wiring harness kit 12 805 414 to be fitted) 5Bolt 6Nut Accessories Part No. Group Date Instruction Part No. Replaces 12 798 934 9:87-43 Oct 03 12 800 444 12 800 444 May 03 F980A194 1 2 4 3 6 5

3. 12 800 444 3 Saab 9-3 M03- 5 Stretch the wiring harness pre-wiring to the centre of the support and bend the wiring harness where it is closest to the centre. Cut off all cables in the wiring harness pre-wiring and peel all ends using a cable stripper. 6 Take the kit's orange (OG) cable and peel both of its ends using a cable stripper. Join together one end of the cable with both of the red (RD) cables and fit a cable terminal using a crimp tool. Fit cable terminals to all cable ends. Use a crimp tool. 7 Fit cable terminals to the relay socket as follows: Wind tape around the wiring harness. Important The red/white (RD/WH) cable which is connected to the connector on the heating and ventilation unit must not be connected but cut off at the edge of the tape. F980A280 6 7 (86)OG RDx2 OGX1 (87) VT/WH (30) (87a) (85)RD/WH VT/WH 5 Pin Colour 85 RD/WH 30 VT/WH (the cable connected to the MCC panel) 87a VT/WH (the cable connected to the heating and ventilation unit) 87 RD (2 cables) and OG (1 cable) 86 OG

4. 4 12 800 444 Saab 9-3 M03- 8 Fit the relay in the relay socket. 9 Drill a 6 mm hole (according to the dimensions) in the dashboard support. 10 Fit the relay to the inside of the support. The relay must be mounted at a 90° angle to the edge of the support. Cars with tyre pressure monitoring systems (TPMS): Modify the relay in accordance with the illustration. If necessary, remove the control module with bracket. In such a case, fit the con- trol module with bracket after fitting the relay. 11 Check the operation. 12 Fit the side piece. WARNING Protect the area behind the support so that no cable is damaged as this may lead to a short circuit/fire. WARNING Check that no cable can be damaged as this may lead to a short circuit/fire. F980A281 9 10 10 12 72mm 7mm TPMS

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