Rear bumper 9-5 4D

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2. 2 55 81 863 Saab 9-5 4D M02- 1 Bumper shell (ordered separately) 2 Cellular block, bumper member 3 Cellular block, upper 4 Cellular block, L 5 Cellular block, R 6 Grille decor strip E980A439 3 2 5 1 4 6

3. 55 81 863 3 Saab 9-5 4D M02- The bumper shell has been treated with grey primer in preparation for painting. Paint the bumper shell in the colour of the body, see “Directions for painting preprimed PP/EPDM plastic” in these installation instructions. 1 Unscrew the screws in the wheel housing, 2 on each side. 2 Open the trunk (boot) lid. 3 Remove the scuff plate. E980A440 2 1 3 3 1

1. Saab 9-5 4D M02- 900 Installation instructions SCdefault MONTERINGSANVISNING · INSTALLATION INSTRUCTIONS MONTAGEANLEITUNG · INSTRUCTIONS DE MONTAGE SITdefault Saab 9-5 4D M02- Rear bumper Accessories Part No. Group Date Instruction Part No. Replaces 400 133 252 9:84-28 Aug 03 55 81 863 55 81 863 May 03 E980A438

5. 55 81 863 5 Saab 9-5 4D M02- 10 Cars with towbar: Using a universal knife with hook shaped blade, cut out the marked area for the towbar in the bumper grille decor strip (a jig saw can also be used). 11 Fit the grille decor strip in the bumper. SPA: Fit the wiring harness. 12 Press the cellular block into the bumper shell mounting wedges. Important Cut or saw as exact as possible. The appearance is very important. Adjust with a file if necessary. E980A443 12 11 10

6. 6 55 81 863 Saab 9-5 4D M02- 13 Fit the bumper rail. 14 Fit the cellular block on the sides of the bumper shell. 15 Fit the upper cellular block. 16 SPA: Fit the holder for the connector. 17 Position the bumper. SPA: Connect the connectors. 18 Press the bumper over the edge of the wheel housing and rear fender (wing), make sure that the clips locate correctly, and fit the nuts. Note The rail must be guided into place using the guide pin in the protective shell. E980A444 13 15 14 18 18 17 17

7. 55 81 863 7 Saab 9-5 4D M02- 19 Centre the bumper against the trunk (boot) opening and tighten the screws in the edge of the wheel housing. Check the fit and adjust if necessary. 20 Fit the nuts that hold the bumper. Tightening torque 40 Nm (30 lbf ft) Cars with towbar: – Fit the towbar's electrical connector to the towbar. – Fit the towbar mountings to the floor of the car. Tightening torque 40 Nm (30 lbf ft) – Fit the bolts and nuts that hold the reinforce- ments to the body. Tightening torque 40 Nm (30 lbf ft) – Fit the centre section of the bumper shell decor strip and fit the corner sections. 21 Fit the seals and fold down the luggage com- partment carpet. 22 Fit the scuff plate. 23 Close the trunk (boot) lid. E980A445 20 19 22 19 21

4. 4 55 81 863 Saab 9-5 4D M02- 4 Fold away the luggage compartment carpet and remove the seals. Cars with towbar: – Undo the corner sections of the bumper strip and remove the centre section. – Remove the bolts and nuts that hold the reinforcements to the body. – Remove the towbar mountings to the floor of the car. – Remove the towbar's electrical connector from the towbar. 5 Remove the nuts that hold the bumper. The lower bolts only have nuts it the car is equipped with towbar. 6 Pull out the bumper from the wheel housing edges and the rear fender (wing). Lift the bumper out backwards. SPA: Unplug the connectors. 7 Remove the upper cellular block. 8 Remove the bumper rail. 9 SPA: Remove the cellular block from the bumper shell, the wiring harness and the holder for the connector. Important Work carefully during removal so that paint damage is avoided. E980A441 8 6 6 4 5 7

8. 8 55 81 863 Saab 9-5 4D M02- Directions for painting preprimed PP/ EPDM plastic • Place the sill covers in such a way as they will not be distorted while painting. • The temperature must not exceed +40 °C (104 °F). • The sill covers are primed on delivery. • Use clean gloves when handling the sill covers. Drying time 70 minutes at 40 °C (104 °F). Preparations • Rub down the primed surfaces thoroughly. Use 3M 1200 or 800 abrasive paper.

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