Towbar 9-5 5D 1

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7. 86 97 096 7 Saab 9-5 5D 22 Pull off the bottom of the sealing strip around the luggage compartment opening. 23 Replace the upper section of the bumper shell by first positioning it on the four bolts on the bumper member. Then press on the upper sec- tion with the hooks over the edge. Tighten the bolts. 24 Put back the sealing strip around the luggage compartment opening. 25 Fit the rear lights. 26 Fit the foam blocks over the bumper mountings in the luggage compartment and put back the storage box and outer sections of the luggage compartment floor. 27 Lift up the luggage compartment floor and drill a 5.5 mm hole in the right-hand reinforcement pla- te, as shown. 28 Bolt the ground cable of the wiring harness to the reinforcement plate. Do this in such a way that the cable does not cover the hole in the rein- forcement plate. Run the ground cable under the diode box and secure it to the floor with tape. 29 Press the wiring harness’s diode box onto the right-hand weld bolt on the floor, as shown. 30 Plug the wiring harness connector into the car’s connector. 31 Place the installation instructions inside the car. 32 On occasions when the hook unit is not fitted, it must be stored in the spare wheel and secured with the strap supplied. The strap must be put through two of the holes in the wheel rim and round the hook unit. E980A073 25 25 26 26 26 22,24 27,28 29 30 23

3. 86 97 096 3 Saab 9-5 5D 1 Undo the outer sections of the luggage compart- ment floor. 2 Lift up the storage box and pull off the foam blocks (2 on each side) at the back of the body. 3 Remove the bumper. 4 Remove the rear lights by loosening the two covers over the screws, removing the screws and detaching the fasteners at the front of the lamps. 5 Remove the towing lug and fit the rubber plug. E980A069 4 4 5 1 1 2 3

8. 8 86 97 096 Saab 9-5 5D Wiring diagram, wiring harness with diode box The table refers to connector 258 on the car. Pin nr 1 Left-hand direction indicator 2 Rear fog light (on/off) 3 Rear fog light 4 Right-hand direction indicator 5 Right-hand rear light 6 Brake lights 7 Left-hand rear light 8 Reversing lights 9+30 10 +54 GN YE BN WH WH 1 2 258 10 9 8 7 6 5 4 3 DIODE BOX SAE J 1239 RIGHT DIR.IND/BRAKE 1 LEFT DIR.IND/BRAKE 2 TAILLIGHT 3 GROUND 4 M4922001 990604

4. 4 86 97 096 Saab 9-5 5D 6 Slightly loosen the screws on the upper part of the bumper shell and carefully pull the shell away from its snap fasteners. 7 Remove the bumper shell supports and cut out the left-hand support as illustrated and the right- hand support correspondingly. 8 Remove the spacers from the bumper rail and fit the reinforcement instead. Tighten the four bum- per retaining nuts to secure the reinforcement. 9 Drill the four holes in the bumper rail with a 6.5 mm drill. 10 Fit the taptite screws. Tightening torque 25 Nm (20 lbf ft). 11 Remove the nuts and position the bumper shell supports. E980A070 10 10 6 6 6 9 (ø6.5mm) 8 8 11 7 30 45

5. 86 97 096 5 Saab 9-5 5D 12 Scrape off the sealant from the body where the bumper reinforcement will make contact, posi- tion the bumper and fit it to the body with the top two nuts. 13 Drill 10 mm holes in the sleeves, the rear end panel and the reinforcement. 14 Remove the bumper and clean all the drill cut- tings from the luggage compartment. 15 Deburr the holes and remove any loose cuttings and flakes of paint. 16 Fit the seals onto the body (self-adhesive). 17 Apply cavity sealant Terotex HV 400 (part no. 30 15 930) to the interior surfaces. Apply anti-cor- rosion agent to the surfaces from which the body sealant was scraped as well. Important Take care not to damage the car’s wiring har- ness. ø10 mm E980A071 16 13

6. 6 86 97 096 Saab 9-5 5D X Eyebolt for fastening the trailer/caravan safety chain 18 Remove the screw in one of the holes in the bumper rail and fit the hook unit to the bumper. Tightening torque 40 Nm (30 lbf ft). 19 Position the bumper and fit it to the car with four nuts. Tightening torque 40 Nm (30 lbf ft). Replace the screw by the wheel housing. 20 Screw the reinforcement to the car. Tightening torque 40 Nm (30 lbf ft). 21 Fit the screws and nut plates securing the hook to the body. Tightening torque 40 Nm (30 lbf ft). E980A276 20 18 18 21 21 20 X

1. Saab 9-5 5D 9-5 Monteringsanvisning SCdefault MONTERINGSANVISNING · INSTALLATION INSTRUCTIONS MONTAGEANLEITUNG · INSTALLATIONS DE MONTAGE SITdefault Saab 9-5 5D Towbar 1 Towing attachment 2 Reinforcement 3 Set of bolts 4 Seal 5 Rubber plug 6Protective bag 7 Wiring harness with diode box Accessories Part No. Group Date Instruction Part No. Replaces 400 129 060 8:60-34 Apr 00 86 97 096 E980A275 2 3 3 5 4 6 7 1 1

2. 2 86 97 096 Saab 9-5 5D Saab part no. 86 96 965 The trailer towing unit has been designed and tested in accordance with testing standard V-5 and is adap- ted for Class 2. Maximum permissible trailer weight: Braked trailer: 3500 lbs (1587 kg) Trailer without brakes: 1000 lbs (455 kg) Max. permissible weight on towing ball: 165 lbs (75 kg) Weight, complete: 21.5 lbs (9,8 kg) Note Always check the national legal requirements and regulations applicable to fitting a towbar. Make sure that they are complied with. Important The wiring harness must be connected as descri- bed in these instructions. This is mandatory. If connected differently, the car’s electronic sys- tems could be adversely affected.

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Insluitingen 6

  • 1 saab.aardug.com
  • 12 www.saabpartners.com
  • 3 52.29.207.161
  • 4 saabpartners.com
  • 1 52.211.236.180
  • 6 54.154.214.138