Tuning Kit 9-5 B205E 1

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9. TQL-05000301.xls KONVERTERINGSLISTA INTYG SAAB 9-5 2,0t, M06 - Motorutförande B205E/TK med trimningssats, Saab Automobile AB har tillverkat följande personvagn: art. nr. 53 87 147 Typbeteckning: ________________________________ Modellår 2006 - Chassinummer:________________________________ Årsmodell:____________________________________ Motoreffekt, EEC 136 kW (185 hk)/ 5500 rpm Fordonet har utrustats med av Saab Automobile AB Max. vridmoment, EEC 280 Nm/ 2500 rpm utprovad och specificerad trimningssats för motor B205E/TK, M06 -. Elektronikenhet, T7 55 55 9678 Härmed intygas att inbyggnad och specifikation av- Tändstift NGK PFR 6H-10 seende ovan nämnda fordon i konverterat utförande är helt i överensstämmelse med av Saab Automobile AB Emblem 2,0 Turbo 49 68 343 utfärdade anvisningar och därtill hörande Konverterings- lista. Fordonet överensstämmer med europeiskt helbils- Monteringsanvisning trimsats 32 02 5577 godkännande nr: e4*2001/116*0096*00 och är miljöklassad enligt: Miljöklass 2005. Undertecknad firma är av Saab Automobile AB aukt. verkstad och delegerad att utfärda detta intyg, som skall uppvisas vid registreringsbesiktning hos Bilprovningen på grund av ändrad motoreffekt. Ort och datum: ________________________________ Verkmästare: ________________________________ Firmastämpel:

5. Handled by TQLE Mats Aberg Telefax 847 20 Date 2005-03-07 Dur reference 05002101 (EU) Direct dialling No. Your date Your reference 859 65 , ! il Tuning Kit certificate for Saab 9-5 2,OLPT with Manuar or Automatic gearbox from year modal 2006 We herby certify that a ear equipped with Tuning Kit, part number 5387 147, is covered by the European Whole Vehicle Type Approval number e4*2001/116*0096*00 and future extensions as long as the Tuning Kit is suitable to fit from homologation point of view. El"Igine code Manual gearbox code Aotomatic gearbox code Maximum net power B205EITK FM55 FA57 136 kW (185 bhp) at 5500 rpm

7. Handled by TQLE Mats Åberg Dur reference 05002201 (GB) Your reference Tuning Kit certificate for Saab 9-5 2,OLPT with Manual gearbox from year model2006 We herby certify'that a ear equipped with Tuning Kit, part number 53 87 113, is covered by the European Whole Vehicle Type Approval number e4*2001/116*0096*00 and future extensions as long as the Tuning Kit is suitable to fit from homologation point of view. Engine code Manual gearbox code Maximum net power 8205E/FCITK FM57 136 kW (185 bhp) at 5500 rpm Telefax Date 847 20 2005-03-07 Direct dialling No. YOU[ date 859 65

3. 32 025 577 3 Saab 9-5 B205E M06 11 Position the new control module. 12 Tighten the 2 control module retaining nuts. 13 Spary the control module multi-connector with Kontact 61 (part no. 30 21 763), plug it in and secure it with the catch. 14 Fit the cover and tighten the 4 securing nuts. 15 Position the windscreen cover. Pay attention to the hood (bonnet) release wire on the left-hand side. 16 Fit the rubber seal. 17 Fit the two screw clips on the ends of the winds- creen cover. 18 Refit the rubber wiper spindle seals. 19 Fit the wiper arms, adjust their resting position to the dot marks on the windscreen and tighten the nuts. 20 Refit the covers over the nuts on the wiper spindles. 17 16 19 12 11 13 12 14 18 15 E920A603

2. 2 32 025 577 Saab 9-5 B205E M06 1 Remove the covers over the nuts on the wiper spindles and loosen the nuts slightly. 2 Loosen the wiper arms with puller 85 80 144. Remove the nuts and wiper arms. 3 Remove the rubber wiper spindle seals. 4 Remove the two screw clips on the ends of the windscreen cover. 5 Loosen the rubber seal. 6 Remove the windscreen cover by gripping the front edge and lifting upwards/forwards. Pay attention to the hood (bonnet) release wire on the left-hand side. 7 Undo the 4 nuts securing the control module cover. 8 Tilt up the cover and unplug the control module connector by lifting up the catch on the right- hand side. 9 Undo the 2 control module retaining nuts. A 10 mm magnetic socket can be used. 10 Lift the control module straight up. 4 3 5 2 1 6 9 10 8 7 9 E920A602

1. Saab 9-5 B205E M06 9-5 Installation instructions SCdefault MONTERINGSANVISNING · INSTALLATION INSTRUCTIONS MONTAGEANLEITUNG · INSTRUCTIONS DE MONTAGE SITdefault Saab 9-5 B205E M06 Tuning Kit Accessories Part No. Group Date Instruction Part No. Replaces 32 025 636 32 025 637 32 025 638 9:29-12 May 05 32 025 577 E920A017 2 3 1 1 Spark plugs (4 pcs.) 2 Control module 3Emblem

4. 4 32 025 577 Saab 9-5 B205E M06 21 Remove the engine cover and the emblem from the cover. Fit the new emblem and refit the cover. 22 Unplug the ignition discharge module and unscrew the 4 bolts. 23 Remove the ignition discharge module and the spark plugs. 24 Check the new spark plug gaps. They should be 1.0-1.1 mm. 25 Apply Molykote 1000 (part no. 30 20 271) or equivalent to the threads on the new spark plugs and fit them the plugs. Tightening torque: 27 Nm (20 lbf ft). 26 Lubricate the rubber seals on the ignition discharge module spark plug connections with Krytox (part no. 30 19 312) and fit the module. Tightening torque: 11 Nm (8 lbf ft). 27 Plug in the connector to the ignition discharge module. 28 Program the control module with the TWICE control module and main instrument unit by connecting the diagnostic tool. Select TWICE and the “Immobilizer” menu and then select “Programming”. 29 Sweden: Fill in the certificate included with the installation instructions and present it to the customer. The certificate must be presented at the new registration test. 30 Give these installation instructions and “TUNING KIT CERTIFICATE FOR SAAB 9-5” to the customer. Important There may be trouble codes present in the engine management system after programming. Clear them. 1.0mm E920A018 23, 25 22, 26 24 21 27 Important A new registration test must be carried out on the car due to increased engine output.

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