Tuning Kit 9-5 B205E 18

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6. Saab 9-5 B205E M05

8. Saab 9-5 B205E M05

2. 2 53 87 915 Saab 9-5 B205E M05 1 Remove the covers over the nuts on the wiper spindles and loosen the nuts slightly. 2 Loosen the wiper arms with puller 85 80 144. Remove the nuts and wiper arms. 3 Remove the rubber wiper spindle seals. 4 Remove the two screw clips on the ends of the windscreen cover. 5 Loosen the rubber seal. 6 Remove the windscreen cover by gripping the front edge and lifting upwards/forwards. Pay attention to the hood (bonnet) release wire on the left-hand side. 7 Undo the 4 nuts securing the control module cover. 8 Tilt up the cover and unplug the control module connector by lifting up the catch on the right- hand side. 9 Undo the 2 control module retaining nuts. A 10 mm magnetic socket can be used. 10 Lift the control module straight up. 4 3 5 2 1 6 9 10 8 7 9 E920A602

3. 53 87 915 3 Saab 9-5 B205E M05 11 Position the new control module. 12 Tighten the 2 control module retaining nuts. 13 Spary the control module multi-connector with Kontact 61 (part no. 30 21 763), plug it in and secure it with the catch. 14 Fit the cover and tighten the 4 securing nuts. 15 Position the windscreen cover. Pay attention to the hood (bonnet) release wire on the left-hand side. 16 Fit the rubber seal. 17 Fit the two screw clips on the ends of the wind- screen cover. 18 Refit the rubber wiper spindle seals. 19 Fit the wiper arms, adjust their resting position to the dot marks on the windscreen and tighten the nuts. 20 Refit the covers over the nuts on the wiper spindles. 17 16 19 12 11 13 12 14 18 15 E920A603

1. Saab 9-5 B205E M05 9-5 Installation instructions SCdefault MONTERINGSANVISNING · INSTALLATION INSTRUCTIONS MONTAGEANLEITUNG · INSTRUCTIONS DE MONTAGE SITdefault Saab 9-5 B205E M05 Tuning Kit Accessories Part No. Group Date Instruction Part No. Replaces 53 87 865 53 87 881 53 87 907 9:29-11 Jun 04 53 87 915 E920A017 2 3 1 1 Spark plugs (4 pcs.) 2 Control module 3Emblem

4. 4 53 87 915 Saab 9-5 B205E M05 21 Remove the engine cover and the emblem from the cover. Fit the new emblem and refit the cover. 22 Unplug the ignition discharge module and unscrew the 4 bolts. 23 Remove the ignition discharge module and the spark plugs. 24 Check the new spark plug gaps. They should be 1.0-1.1 mm. 25 Apply Molykote 1000 (part no. 30 20 271) or equivalent to the threads on the new spark plugs and fit them the plugs. Tightening torque: 27 Nm (20 lbf ft). 26 Lubricate the rubber seals on the ignition dis- charge module spark plug connections with Kry- tox (part no. 30 19 312) and fit the module. Tightening torque: 11 Nm (8 lbf ft) 27 Plug in the connector to the ignition discharge module. 28 Program the control module with the TWICE control module and main instrument unit by con- necting the diagnostic tool. Select TWICE and the “Immobilizer” menu and then select “Programming”. 29 Sweden: Fill in the certificate included with the installation instructions and present it to the customer. The certificate must be presented at the new registration test. 30 Give these installation instructions and “TUN- ING KIT CERTIFICATE FOR SAAB 9-5” to the customer. 1.0mm E920A018 23, 25 22, 26 24 21 27 Important There may be trouble codes present in the engine management system after programming. Clear them. Important A new registration test must be carried out on the car due to increased engine output.

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