Tuning kit 9-5 B235E

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3. 53 82 361 3 Saab 9-5 B235E 11 Position the new control module. 12 Tighten the 2 control module retaining nuts. 13 Spray the control module multi-connector with Kontakt 61 (part no. 30 21 763), plug it in and secure it with the catch. 14 Fit the cover and tighten the 4 securing nuts. 15 Position the windscreen cover. Pay attention to the hood (bonnet) release wire on the left-hand side. 16 Fit the rubber seal. 17 Fit the two screw clips on the ends of the winds- creen cover. 18 Refit the rubber wiper spindle seals. 19 Fit the wiper arms, adjust their parking position to the dot marks on the windscreen and tighten the nuts. 20 Refit the covers over the nuts on the wiper spindles. 17 16 19 12 11 13 12 14 18 15 E920A603

2. 2 53 82 361 Saab 9-5 B235E 1 Remove the covers over the nuts on the wiper spindles and loosen the nuts slightly. 2 Loosen the wiper arms with puller 85 80 144. Remove the nuts and wiper arms. 3 Remove the rubber wiper spindle seals. 4 Remove the two screw clips on the ends of the windscreen cover. 5 Loosen the rubber seal. 6 Remove the windscreen cover by gripping the front edge and lifting upwards/forwards. Pay attention to the hood (bonnet) release wire on the left-hand side. 7 Undo the 4 nuts securing the control module cover. 8 Tilt up the cover and unplug the control module connector by lifting up the catch on the right- hand side. 9 Undo the 2 control module retaining nuts. A 10 mm magnetic socket can be used. 10 Lift the control module straight up. 4 3 5 2 1 6 9 10 8 7 9 E920A602

1. Saab 9-5 B235E 9-5 Monteringsanvisning SCdefault MONTERINGSANVISNING · INSTALLATION INSTRUCTIONS MONTAGEANLEITUNG · INSTRUCTIONS DE MONTAGE SITdefault Saab 9-5 B235E Tuning kit 1 Spark plugs (4 pcs.) 2 Control module 3 Emblem Accessories Part No. Group Date Instruction Part No. Replaces 400 131 009 9:29-05 Feb 01 53 82 361 E920A019 2 3 1

4. 4 53 82 361 Saab 9-5 B235E 21 Remove the engine cover, dismantle the emblem from the cover and fit the new emblem. Refit the engine cover. 22 Unplug the ignition discharge module and unscrew the 4 bolts. 23 Remove the ignition discharge module and the spark plugs. 24 Check the new spark plug gaps. They should be 1.0-1.1 mm. 25 Apply Molykote 1000 (part no. 30 20 271) or equivalent to the threads on the new spark plugs and fit them the plugs. Tightening torque 27 Nm (20 lbf ft). 26 Lubricate the rubber seals on the ignition discharge module spark plug connections with Krytox (part no. 30 19 312) and fit the module. Tightening torque 11 Nm (8 lbf ft). 27 Plug in the ignition discharge module connector. 28 Program the control module to the TWICE con- trol module and main instrument unit by connec- ting the diagnostic tool, select TWICE and the “Immobilizer” menu and then select “Program- ming”. 29 Hand over the installation instructions to the customer. Important There may be trouble codes present in the engine management system after programming. Clear them. 1.0mm E920A020 23, 25 22, 26 24 21 27

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